Angelfire Painting

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Angelfire sports a gold and blue paint scheme.  The blue is a deep blue with a metallic flake in it that plays well with the metallic gold.  The Angelfire script name on the body tube as well as some of the bands around the body tube are custom vinyl decals. The material for the decals was selected first and then the paint was mixed to match them.  The color match worked so well that you have to look very close to see which part is paint and which part is vinyl.

This is a computer CAD drawing of how I wanted Angelfire to look when I designed it.  The actual thing turned out great.  It looks even better than I had imagined!

Click on any photo below to see a larger image of it.

The airframe parts were ready for painting by the end of June 2005.   You can easily see the fin fillets and all the "Icing" filler  that was applied to them.

 

Angelfire was taken to a local automotive paint shop for painting.  The overall paint scheme was carefully designed to minimize the amount of work at the paint shop.  They only had to do one masking step to paint one of the body tube pieces in two colors. All of the other airframe pieces were shot in a single color.   (See photo below.)  It only took two days for them to finish painting it.

Angelfire parts fresh from the paint shop are shown below.

 

Angelfire font and colors used for the name on the body tube.

The custom vinyl decals were cut at a local sign shop.  They come on a white paper backing. 

This photo shows one of the blue accent patches after cutting it out and test fitting it on one of the fins.  The decal is still on the white backing paper.

After properly positioning the blue accent patch it was taped into place using some blue 3M masking tape.  This tape is very nice stuff!  It sticks well, but it is also easy to remove and does not leave any residue.

Once the decal was locked into proper position by the tape, it was then possible to peel off the backing paper from the pointed end of this patch and stick it down to the fin. Once that was done, the tape could be removed and the rest of the paper could be peeled off the back and the decal applied in full. 

A look at the final results. 

Here we see one of the blue bands being applied near the forward end of the body tube. The trick here is to pre-wrap the band all the way around the tube and exactly align both ends.  The band is held in place with 3M masking tape.

Once the tape is holding the band in the proper position, one end is peeled back, the paper removed and the decal is applied to the body tube.  Keeping it tight ensures it lays down onto the body tube in exactly the same place as when the band was pre-wrapped.

Once one end of the band is adhered to the body tube, the rest of the masking tape can be removed.  The decal itself will hold itself in the proper orientation and alignment.  All that is left is to peel off the rest of the backing paper, pull the decal tight and carefully apply it around the tube.  It ends up exactly overlapping and precisely aligned just like when we did the pre-wrap.

The first blue band is completed.
Two blue bands are now completed.
   

Next it was time to apply the nameplate and the longitudinal gold stripes. Here we see some test fits to make sure the decal placement is going to work out as planned.

The only tricky part here is to make sure the break in the body tube at the altimeter joint occurs in the correct place on the lettering for the name.   The altimeter joint was designed to fall between the "i" and the "r" in Angelfire to minimize the difficulty with maintaining alignment of the lettering on both sides of the joint.  (The rest of the script letters were at such an angle that more than one part of the letter would have been on each side of the joint.)

Alignment marks were added to the airframe by marking on masking tape and using a aluminum angle piece to get the marks straight on the axis of the body tube.

The script Angelfire name decal has been applied.  Click on the photo and you can see how the altimeter joint falls between the "i" and the "r" in Angelfire.

Two gold stripes have been added in-line with the name.
   

The final touch was to add a small "CP" decal on the booster to indicate the location of the center of pressure for this rocket.  This makes it very easy to do a quick stability check just prior to launch by making sure the balance point (center of gravity, CG) is well ahead of the CP.

Angelfire was completed on July 5, 2005.    Click on the image above to see a higher res version and check her out!   Be sure to zoom-in on it if your browser autoscales it to fit your screen.

Click here to see the final finishing steps for Angelfire.

 

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 All photos not otherwise credited were taken by Vern Knowles

Vern Knowles © 2002, 2003, 2004, 2005, 2006, 2007 All Rights Reserved