Starfire Antizipper Band

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Starfire was built into what is commonly called an antizipper configuration.  That just means that the top of the booster section has a parachute attachment point and that the parachute itself is deployed from the aft end of the body tube instead of the forward end of the booster section. This arrangement helps avoid "zippering" the body tube with the recovery harness if the parachute is ever deployed while the rocket is traveling at relatively high speed.  Such as when deployment is well before or well after the rocket reaches apogee. 

If the parachute is deployed out the front of a body tube while the rocket is traveling at high speed, then the recovery harness will end up pulling on the lip at the front edge of the body tube to slow it down.  At very high speeds, that will result in the recovery harness tearing a slot right into the body tube and down a short length until the body tube has come to a stop.  This tear is what is referred to as "zipper" damage.  An antizipper configuration generally eliminates this failure mode.  However, sometimes, even with an antizipper configuration the end of the body tube can still get damaged.  This can happen on high speed deployments where the body tube tumbles before the shock cord comes tight.  An antizipper band was added to Starfire in order to help prevent even minor damage from that kind of scenario.

An antizipper band is a steel band that is embedded into the lip of the body tube to prevent the recovery harness from slicing into the body tube.   However, care must also be taken to ensure that this band does not slice the recovery harness!   Therefore, when ever I use an antizipper band, I also use Kevlar for the recovery harness and embed steel bands inside that Kevlar as well.  That process is shown here.

The first step for adding the antizipper band is to cut a recessed area into the lip of the body tube to allow the band to be added and still be flush with the outside surface of the tube.  This step is not required, but it hides the band and makes the rocket look better and be more streamlined.

To create a recessed area for the antizipper band, I tightened a steel hose clamp band near the end of the body tube and used it as a guide for a small sanding drum on my Dremel tool. 

After a little careful Dremel work the hose clamp was removed and the recessed area at the end of the body tube can be seen.

The antizipper band itself is the band from a steel hose clamp.  I cut off the screwing mechanism.  The length of the band was cut to exactly fit the circumference of the body tube.  JB-weld epoxy was applied and clamps were used to hold it in place overnight.  Be careful not to distort the round tube with these clamps!

Antizipper band after the epoxy has cured and the clamps were removed.  The band is flush with the outside surface of the tube and also flush with the end of the tube.

After installing the antizipper band, the body tube was then wrapped in fiberglass cloth.  That process can be seen here.  The cloth covers the antizipper band but it can still be seen here at the end of the tube.

The steel band is now nicely captured between the tube and the three layers of fiberglass cloth.  The overhanging end of the cloth was then trimmed away with an X-acto knife.

Finished tube with antizipper band in place.

 
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 All photos not otherwise credited were taken by Vern Knowles

Vern Knowles © 2002, 2003, 2004, 2005, 2006, 2007 All Rights Reserved